Senior Manufacturing Engineer
Support CNC machining strategy across Special Projects manufacturing operations. Develop, optimize, and validate CNC programs for 3-axis, 4-axis, and 5-axis machining centres and lathes. Design and implement advanced fixturing and workholding solutions to improve repeatability, precision, and throughput. Select and optimize cutting tools, tooling strategies, and machining parameters for a wide range of materials and geometries.
Drive cycle time reduction, process capability improvement. Establish best practices for machining operations, setup reduction, tooling management, and process standardisation. Support new product introduction (NPI) activities through Design for Manufacture (DFM) and Design for Machining (DFMach) input. Troubleshoot complex machining and tooling issues, implementing corrective and preventive actions.
Work closely with Quality teams to ensure compliance with engineering tolerances, inspection requirements, and customer standards. Develop and maintain manufacturing documentation including setup sheets, tooling lists, process flows, and work instructions. Support continuous improvement initiatives using Lean Manufacturing and Six Sigma methodologies where appropriate.
Support capital equipment selection, commissioning, and capability validation for new CNC machinery and automation technologies. Collaborate with suppliers and tooling vendors to evaluate and implement emerging machining technologies and tooling solutions. Ensure all machining activities comply with health, safety, and environmental standards. Expertise in CNC machining and manufacturing technologies. Experience with CNC Turning.
Knowledge of Lean Manufacturing, Six Sigma and quality improvement tools. Expertise with HyperMill CAM software to generate Offline NC programs. Solid understanding of MRP systems and experience managing BOMs and routings in SAP (or similar ERP systems). Proven ability to drive cultural and process change, improving efficiency and quality. A collaborative mindset with a passion for continuous improvement.
